One ERP. Every Industry. Global Presence. Powered by Azaalea AI
One ERP. Every Industry. Global Presence. Powered by Azaalea AI
ERP for Rubber Manufacturing
Industry-specific eresource Xcel ERP system automates all business processes
ERP for Rubber Manufacturing
Industry-specific eresource Xcel ERP system automates all business processes
About the Industry
Rubber manufacturing involves complex operations like compounding, mixing, calendaring, extrusion, molding, curing, testing, and finishing. Every product from industrial rubber parts to tires, gaskets, hoses, seals, footwear components, and molded items requires precise formulations, temperature control, batch tracking, and multi-stage production monitoring. Manual systems often lead to inconsistent quality, high wastage, delayed orders, and inaccurate costing.
eresource Xcel ERP is engineered to streamline the end-to-end workflow for rubber manufacturers. It integrates procurement, formulation, production planning, material movement, quality control, inventory, maintenance, and finance into one unified platform. Real-time dashboards give complete visibility into machine utilization, batch progress, curing cycles, and material consumption.
The system supports multiple rubber manufacturing processes including natural rubber, synthetic rubber, silicone, EPDM, NBR, SBR, and customized industrial blends. It also ensures traceability of compounds, additives, pigments, and finished products across every process stage.
eresource Xcel ERP is ideal for molded rubber goods manufacturers, tire and tube makers, rubber component factories, industrial rubber units, footwear rubber producers, and custom rubber fabrication companies.
Why Choose eresource Xcel ERP for Rubber Manufacturing?
Rubber production requires strict control over formulations, curing cycles, machine usage, and quality testing. Disconnected systems lead to wastage, process delays, and inconsistent product performance. eresource Xcel ERP centralizes all production and administrative workflows ensuring accuracy, consistency, and complete traceability from raw material to final product.
- Key Advantages:
- Manages formulations, rubber recipes, and compound batches with precision.
- Tracks mixing, extrusion, molding, and curing operations in real time.
- Ensures strict quality checks with digital lab testing and inspection records.
- Improves material planning for polymers, chemicals, fillers, and additives.
- Supports maintenance schedules for mills, extruders, presses, and curing machines.
With unified control and detailed batch history, eresource Xcel helps rubber manufacturers maintain quality, reduce wastage, and improve production efficiency.
Core Modules
Production Scheduling
Enables efficient planning, sequencing, and allocation of production tasks to ensure optimal use of resources, minimize bottlenecks, and meet delivery commitments.
Key Highlights:
- Real-time scheduling and rescheduling
- Capacity planning for machines, work centers, and manpower
- Visual Gantt charts and load balancing
- Priority-based job sequencing
- Integration with sales orders and inventory availability
Bill of Materials (BOM) Management
Provides complete control over product structures, enabling multi-level BOMs, alternate material definitions, and revision management.
Key Highlights:
- Multi-level BOM creation & maintenance
- Alternate/Equivalent material and component support
- Phantom BOM and by-product tracking
- Routing-linked BOM consumption
- Version and revision-controlled BOM updates
Engineering Change Request (ECR) & Engineering Change Note (ECN)
Automates the process of proposing, reviewing, approving, and implementing engineering changes in products and processes.
Key Highlights:
- Workflow for ECR creation, review & approval
- ECN issuance with effective date control
- Impact analysis on BOM, routing, costing, and inventory
- Controlled release to production & procurement
- Audit trail for design revisions
Production Routing Management
Defines and manages the operational steps required to manufacture a product, enabling precise planning and costing.
Key Highlights:
- Operation sequencing and work center assignment
- Setup time, run time, and labor standards
- Machine capability mapping
- Resource utilization analysis
- Links to production orders for cost roll-up
Inventory & Warehouse Control
Ensures accurate tracking of raw materials, WIP, and finished goods across multiple warehouses and locations.
Key Highlights:
- Multi-location & bin-level inventory
- Batch/Lot/Serial number tracking
- Automated re-ordering and replenishment
- GRN, Issue, Transfer, and Material Return management
- Cycle counting & real-time stock visibility
Purchase & Vendor Management
Streamlines procurement processes, vendor onboarding, and purchase controls to ensure uninterrupted material supply.
Key Highlights:
- Supplier qualification & rating
- Purchase requisition, RFQ, quotation comparison
- Purchase order, GRN, and invoice matching
- Contract & blanket purchase order management
- Vendor performance insights
Quality Control & Assurance
Manages inspection processes and ensures adherence to quality standards throughout procurement, production, and dispatch stages.
Key Highlights:
- Incoming, in-process, and final QC checks
- Quality parameters & tolerance definitions
- QC sampling plans and auto-hold controls
- Non-conformance reports (NCR), CAPA management
- Certificates of Analysis (COA) & compliance documentation
Maintenance & Asset Management
Ensures continuous availability of critical equipment through preventive, predictive, and breakdown maintenance management.
Key Highlights:
- Preventive maintenance scheduling
- Breakdown reporting & root cause analysis
- Asset register with lifecycle tracking
- Spare parts & maintenance inventory control
- Maintenance cost tracking and reports
Sales & Order Management
Handles customer inquiries, quotation, order processing, and dispatch in a fully integrated workflow.
Key Highlights:
- Inquiry → Quotation → Sales Order lifecycle
- Pricing, discounts, and special condition management
- Delivery scheduling & shipment tracking
- Integration with production planning and inventory availability
- Customer-wise profitability tracking
Benefits for Rubber Manufacturing Companies
- Reduce wastage with accurate batch and compound management
- Maintain consistent quality with strong QC and lab testing workflows
- Improve machine utilization and reduce downtime
- Gain end-to-end traceability across batches and finished products
- Strengthen procurement and supplier coordination
- Achieve accurate costing linked to real-time production data
- Enhance delivery timelines through structured production planning
- Scale efficiently across multiple product lines and capacity expansions
Transform the Way You Build with eresource Xcel
eresource Xcel ERP isn’t just software, it’s a growth engine for your manufacturing business. With smart automation, real-time visibility, and cloud-based accessibility, it converts operational challenges into opportunities.
From planning to production to delivery, every process becomes more streamlined, controlled, and scalable.
Case Studies
FlexRubber Industries
Reduced material waste by 18% with optimized compound management.
18% Waste Reduction
AutoSeal Manufacturing
Improved product consistency by 25% with better process control.
25% Better Consistency
API Integrations
APIs to integrate with other enterprise, analytics, finance, or planning systems as per business needs.
Seamless connectivity with curing equipment, testing instruments, and quality management systems.
IoT Integrations
Temperature and pressure sensors
Mixing equipment monitoring
Curing oven control systems
Video Resources
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Can eresource Xcel handle rubber formulations and compound recipes?
Yes. The system manages formulations with accurate material ratios and batch scaling.
Does it support mixing, extrusion, calendaring, and molding workflows?
Absolutely. All major rubber production stages are fully supported and tracked.
Can the ERP manage lab testing and QC reports?
Yes. Lab tests, QC parameters, inspection logs, and certificates are all recorded digitally.
Does the system track polymers, additives, and chemical inventory?
Yes. It tracks all raw materials with batch numbers and real-time stock updates.
Can eresource Xcel manage maintenance for rubber machinery?
Yes. Preventive maintenance and machine lifecycle tracking are included.
Is the ERP suitable for molded rubber products and industrial components?
Yes. It supports all types of rubber manufacturing, including industrial and consumer-grade products.
Transform Rubber Manufacturing with eresource Xcel
Discover how eresource Xcel ERP optimizes compounding, production planning, quality, inventory, and financial workflows.