One ERP. Every Industry. Global Presence. Powered by Azaalea AI
One ERP. Every Industry. Global Presence. Powered by
ERP for Rubber Manufacturing
Industry-Specific ERP Software for Rubber Products and Compound Manufacturers
ERP for Rubber Manufacturing
Industry-Specific ERP Software for Rubber Products and Compound Manufacturers
Complete Batch and Formulation Control
Rubber manufacturing is batch-driven. It is formulation-sensitive. It is quality-critical.
Manufacturers handle compounding, mixing, calendaring, extrusion, molding, curing, testing, and finishing. Each stage must follow strict temperature, time, and material controls. Rubber manufacturers depend on precise compound recipes.
Xcel ERP allows:
- Version-controlled rubber formulations
- Controlled material issue to batches
- Secure recipe management
- Compound yield monitoring
- Real-time batch consumption tracking
This reduces wastage and ensures consistency across production runs.
Real-Time Production Visibility
Track every stage:
- Mixing
- Extrusion
- Molding
- Curing and vulcanization
- Finishing and packing
Production managers get live dashboards. They see machine utilization. They see batch status. They see output against plan. This improves decision-making and delivery performance.
Trusted by Leading Companies
Enquire Now
Fill out the form below to get in touch with us
Why Choose eresource Xcel ERP for Rubber Manufacturing?
Rubber production requires:
- Strict batch control
- Accurate material planning
- Controlled curing cycles
- Strong machine maintenance
- Real-time costing
Disconnected software creates confusion.
eresource Xcel ERP centralizes everything.
- Key Advantages:
- Manages rubber formulations and compound batches
- Tracks mixing, molding, and curing in real time
- Improves material planning for rubber chemicals and additives
- Reduces scrap and production losses
- Supports preventive maintenance for mills and presses
- Provides accurate batch-wise costing
- Ensures full traceability from raw material to finished goods
Core Modules
Production Scheduling
Enables efficient planning, sequencing, and allocation of production tasks to ensure optimal use of resources, minimize bottlenecks, and meet delivery commitments.
Key Highlights:
- Real-time scheduling and rescheduling
- Capacity planning for machines, work centers, and manpower
- Visual Gantt charts and load balancing
- Priority-based job sequencing
- Integration with sales orders and inventory availability
Bill of Materials (BOM) Management
Provides complete control over product structures, enabling multi-level BOMs, alternate material definitions, and revision management.
Key Highlights:
- Multi-level BOM creation & maintenance
- Alternate/Equivalent material and component support
- Phantom BOM and by-product tracking
- Routing-linked BOM consumption
- Version and revision-controlled BOM updates
Engineering Change Request (ECR) & Engineering Change Note (ECN)
Automates the process of proposing, reviewing, approving, and implementing engineering changes in products and processes.
Key Highlights:
- Workflow for ECR creation, review & approval
- ECN issuance with effective date control
- Impact analysis on BOM, routing, costing, and inventory
- Controlled release to production & procurement
- Audit trail for design revisions
Production Routing Management
Defines and manages the operational steps required to manufacture a product, enabling precise planning and costing.
Key Highlights:
- Operation sequencing and work center assignment
- Setup time, run time, and labor standards
- Machine capability mapping
- Resource utilization analysis
- Links to production orders for cost roll-up
Inventory & Warehouse Control
Ensures accurate tracking of raw materials, WIP, and finished goods across multiple warehouses and locations.
Key Highlights:
- Multi-location & bin-level inventory
- Batch/Lot/Serial number tracking
- Automated re-ordering and replenishment
- GRN, Issue, Transfer, and Material Return management
- Cycle counting & real-time stock visibility
Purchase & Vendor Management
Streamlines procurement processes, vendor onboarding, and purchase controls to ensure uninterrupted material supply.
Key Highlights:
- Supplier qualification & rating
- Purchase requisition, RFQ, quotation comparison
- Purchase order, GRN, and invoice matching
- Contract & blanket purchase order management
- Vendor performance insights
Quality Control & Assurance
Manages inspection processes and ensures adherence to quality standards throughout procurement, production, and dispatch stages.
Key Highlights:
- Incoming, in-process, and final QC checks
- Quality parameters & tolerance definitions
- QC sampling plans and auto-hold controls
- Non-conformance reports (NCR), CAPA management
- Certificates of Analysis (COA) & compliance documentation
Maintenance & Asset Management
Ensures continuous availability of critical equipment through preventive, predictive, and breakdown maintenance management.
Key Highlights:
- Preventive maintenance scheduling
- Breakdown reporting & root cause analysis
- Asset register with lifecycle tracking
- Spare parts & maintenance inventory control
- Maintenance cost tracking and reports
Sales & Order Management
Handles customer inquiries, quotation, order processing, and dispatch in a fully integrated workflow.
Key Highlights:
- Inquiry → Quotation → Sales Order lifecycle
- Pricing, discounts, and special condition management
- Delivery scheduling & shipment tracking
- Integration with production planning and inventory availability
- Customer-wise profitability tracking
Key Benefits for Rubber Manufacturing Companies
- Reduce wastage with accurate batch and compound management
- Maintain consistent quality with strong QC and lab testing workflows
- Improve machine utilization and reduce downtime
- Gain end-to-end traceability across batches and finished products
- Strengthen procurement and supplier coordination
- Achieve accurate costing linked to real-time production data
- Enhance delivery timelines through structured production planning
- Scale efficiently across multiple product lines and capacity expansions
How Rubber Manufacturing ERP Improves Business Performance
With eresource Xcel ERP:
- Production becomes structured
- Scrap reduces
- Costing becomes accurate
- Delivery timelines improve
- Vendor coordination strengthens
- Audit compliance becomes easier
- Machine downtime reduces
This gives rubber manufacturers better control and scalability.
Case Studies
FlexRubber Industries
Reduced material waste by 18% with optimized compound management.
18% Waste Reduction
AutoSeal Manufacturing
Improved product consistency by 25% with better process control.
25% Better Consistency
API Integrations
APIs to integrate with other enterprise, analytics, finance, or planning systems as per business needs.
Seamless connectivity with curing equipment, testing instruments, and quality management systems.
IoT Integrations
Temperature and pressure sensors
Mixing equipment monitoring
Curing oven control systems
Video Resources
Lorem ipsum dolor sit amet, consectetur adipiscing elit. Ut elit tellus, luctus nec ullamcorper mattis, pulvinar dapibus leo.
Lorem ipsum dolor sit amet, consectetur adipiscing elit. Ut elit tellus, luctus nec ullamcorper mattis, pulvinar dapibus leo.
Lorem ipsum dolor sit amet, consectetur adipiscing elit. Ut elit tellus, luctus nec ullamcorper mattis, pulvinar dapibus leo.
Lorem ipsum dolor sit amet, consectetur adipiscing elit. Ut elit tellus, luctus nec ullamcorper mattis, pulvinar dapibus leo.
Can eresource Xcel handle rubber formulations and compound recipes?
Yes. The system manages formulations with accurate material ratios and batch scaling.
Does it support mixing, extrusion, calendaring, and molding workflows?
Absolutely. All major rubber production stages are fully supported and tracked.
Can the ERP manage lab testing and QC reports?
Yes. Lab tests, QC parameters, inspection logs, and certificates are all recorded digitally.
Does the system track polymers, additives, and chemical inventory?
Yes. It tracks all raw materials with batch numbers and real-time stock updates.
Can eresource Xcel manage maintenance for rubber machinery?
Yes. Preventive maintenance and machine lifecycle tracking are included.
Is the ERP suitable for molded rubber products and industrial components?
Yes. It supports all types of rubber manufacturing, including industrial and consumer-grade products.
Transform Rubber Manufacturing with eresource Xcel
Discover how eresource Xcel ERP optimizes compounding, production planning, quality, inventory, and financial workflows.