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Food & Beverages ERP

cGMP and FDA Compliant Batch Manufacturing ERP Software

Food & Beverages ERP

cGMP and FDA Compliant Batch Manufacturing ERP Software

Food & Beverage ERP Software Built
for Batch Manufacturing

Food and beverage manufacturing is batch-driven and highly regulated.

Manufacturers must manage:

Manual systems create risk. Ingredient tracking becomes weak. Expiry errors increase. Compliance documentation becomes incomplete. Recalls become costly.

eresource Bpro ERP for Food & Beverage Industry centralizes recipe management, batch production, quality control, inventory, compliance, warehouse, and finance into one integrated batch manufacturing ERP system.

It delivers real-time visibility from raw ingredient to finished product.

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Why Choose eresource Bpro ERP for Food & Beverage Industry?

Food manufacturing demands strict hygiene, traceability, and regulatory control. A small deviation in formulation or storage can impact product safety and brand reputation.

eresource Bpro ERP ensures structured and automated batch control.

Recipe & Formulation Management

Manage formulas with version control and ingredient ratio accuracy.

Batch Production Control

Track every batch with full lot traceability and yield monitoring.

Ingredient & Allergen Tracking

Monitor raw materials, allergens, and supplier quality digitally.

Expiry & Shelf-Life Management

Control FEFO, expiry alerts, and stock rotation automatically.

HACCP & Quality Compliance

Record quality tests, CCP checks, and digital audit trails.

Warehouse & Temperature Control

Manage storage zones, cold chain, and hygiene compliance.

Regulatory Documentation

Maintain FDA, cGMP, FSSAI, and compliance-ready reports.

Accurate Costing & Yield Analysis

Calculate material consumption, wastage, and batch profitability.

As a result, food and beverage manufacturers reduce risk and improve operational efficiency.

Core Modules

Formulation & Recipe Management

Manage every aspect of your product formulas with precision. This module helps process industries create, track, and optimize formulations while maintaining strict control over ingredients, variations, and cost impact.

Key Features:
• Multi-level formula creation with percentage or weight/volume inputs
• Alternate raw materials and potency-based adjustments
• Formula scaling for any batch size
• Revision control for formulation changes
• Restricted access for sensitive formulas
• Automatic yield, loss, overhead, and cost calculations

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Batch Manufacturing Process

Execute batch production with complete accuracy and visibility. This module supports end-to-end batch operations and ensures compliance with regulatory requirements through detailed BMR/BPR documentation.

Key Features:
• Batch creation, scheduling, and execution
• Digital BMR and BPR tracking
• Real-time monitoring of process stages
• WIP visibility across all production points
• Auto-consumption of materials based on recipes
• Batch yield, variance, scrap, and rework recording

Batch Numbering & Traceability

Track every batch at every stage. This module provides full traceability from raw materials to finished products, ensuring compliance, safety, and rapid recall management.

Key Features:
• Automatic or manual batch number assignment
• Forward and backward traceability
• Complete material-to-finished-good genealogy
• Batch splitting, merging, and reclassification
• Compliance-ready traceability for pharma and food

Shelf-Life & Expiry Management

Ensure material freshness and compliance by actively managing expiry timelines. The system prevents the use of expired items and improves quality control during storage and dispatch.

Key Features:
• Automated expiry and retest date calculation
• FEFO/FIFO picking
• Alerts for near-expiry materials
• Quarantine and block controls for expired items
• Automatic restrictions during production or dispatch

Batch Costing

Understand the true cost of every batch. This module delivers detailed costing insights that help manufacturers improve pricing decisions, reduce losses, and maximize profitability.


Key Features:

• Material, machine, labor, and overhead allocation
• Cost per batch, per unit, or per product variant
• Loss and wastage cost analysis
• Standard vs actual cost comparison
• Profitability tracking by batch or product line

Batch costing
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Quality Control & Quality Assurance

Ensure consistent product quality through structured QC and QA processes. From raw materials to finished goods, the system enforces strict checks, documentation, and compliance workflows.

a) Inward Quality Control (IQC)

  • QC parameters for each raw material
  • Sampling plans
  • Hold, pass, and reject controls
  • Vendor-wise QC performance

b) In-Process Quality Control (IPQC)

  • Real-time QC at every batch stage
  • Viscosity, pH, density, titration tests
  • Auto-restriction if QC fails
  • Deviation tracking and corrective actions

c) Finished Goods QC (FGQC)

  • QC testing before packaging
  • COA generation
  • Batch-wise retain sample management
  • QA release workflows

d) Stability Testing

  • Stability study scheduling
  • Condition-wise test logging
  • Stability-based expiry assignment

Inventory & Warehouse Management

Control your inventory with complete batch accuracy. This module ensures compliant storage, stock rotation, and material issuance for smooth and safe production cycles.

Key Features:
• Batch, grade, potency-based stock visibility
• FEFO/FIFO allocations
• Approved, rejected, and quarantine stock segregation
• Raw material issuance based on recipe
• Warehouse transfers with batch tracking

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Production Planning & Scheduling

Production Planning & Scheduling

Plan production efficiently with real-time insights into capacity, availability, and demand. The system optimizes batch schedules across tanks, reactors, and processes for maximum throughput.

Key Features:
• MRP-driven raw material planning
• Reactor and vessel capacity scheduling
• Multi-level batch planning
• Automated scheduling for multi-stage processes
• Resource load balancing

Equipment & Maintenance Management

Keep production equipment running reliably. This module reduces downtime by scheduling preventive maintenance and tracking all repairs, calibrations, and associated costs.

Key Features:
• Preventive and breakdown maintenance
• Calibration and equipment validation schedules
• Maintenance work order tracking
• Cost monitoring for maintenance tasks
• Spare parts inventory

Packaging & Filling Management

Manage packaging operations seamlessly. The system supports primary and secondary packaging and ensures accurate labeling and stock deductions.

Key Features:
• Multi-stage packaging workflows
• Packaging BOM with labels, cartons, sleeves, caps
• Label printing with batch and expiry information
• Automatic consumption of packing materials

Purchase & Supplier Management

Streamline procurement with controlled and transparent purchasing processes. This module helps ensure timely availability of raw materials while maintaining vendor quality and cost efficiency.

Key Features:
• RFQ and quotation comparison
• Vendor qualification and performance tracking
• Potency-based purchase adjustments
• Purchase contracts for bulk chemicals

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sales-order-mgmt

Sales & Order Management

Handle sales orders with precise control over batch selection and expiry constraints. This ensures timely dispatch and compliance with customer-specific requirements.

Key Features:
• Batch-specific order allocations
• FEFO-based batch selection
• COA attached with dispatch
• Sales forecasting linked with production

Financial Management

Automate and centralize financial operations. The system connects production and inventory with accounting for accurate, real-time financial reporting.

Key Features:
• General ledger, AR, AP, cash, bank, budgeting
• Multi-currency support
• Financial consolidation across plants
• Automatic postings from inventory and production

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Costing & Profitability Analysis

Get a clear view of operational profitability. This module analyzes cost behavior across batches, products, and customers, enabling smarter financial decision-making.

Key Features:
• Activity-based costing
• Batch-wise cost variance
• Product profitability analysis
• Cost simulation for new formulations

Key Benefits for Food & Beverage Manufacturers

Built for Food & Beverage Processing Units

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Unlike generic ERP software, Bpro ERP is designed specifically for batch-based and compliance-driven food manufacturing.

How Food Manufacturing ERP Improves Profitability

Food manufacturers often struggle with:

However, with eresource Bpro ERP:

Therefore, production becomes safer and margins improve.

Advanced Manufacturing Capabilities

Batch & Lot Traceability

Enable complete forward and backward traceability.

Recall Management System

Execute fast product recalls with full traceability.

Multi-Plant Batch Operations

Manage multiple production units centrally.

Yield & Wastage Analytics

Track process efficiency and optimize material usage.

Case Studies

FreshFeast Foods

Achieved 18% waste reduction through better FEFO inventory management and automated expiry tracking.

18% Waste Reduction

SipRight Beverages

Reduced recall response time from days to hours with complete batch traceability system.

Hours vs Days Response

API Integrations

APIs to integrate with other enterprise, compliance, finance, analytics, or planning systems as per business needs.

 

Real-time data exchange with laboratory systems, compliance platforms, and quality management tools.

 

IoT Integrations

Temperature and humidity sensors for storage monitoring

RFID tracking for ingredient and batch identification

Smart weighing systems for accurate dosing

Video Resources

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Frequently
Asked Question

Get answers to common questions about Food & Beverage Industry

Can eresource Bpro manage recipes, allergens, and batch formulations?

Yes. It maintains complete recipe control and allergen tracking with batch precision.

Absolutely. It supports documentation, audit logs, HACCP points, and regulatory workflows.

Yes. Bpro tracks material conditions, temperature logs, and FEFO/FIFO-based stock management.

Yes. It offers complete traceability from raw material to finished goods with recall support.

Yes. It tracks WIP, machine performance, production stages, and hygiene parameters.

Yes. It is ideal for small, mid-sized, and large food and beverage manufacturers.

Transform Food and Beverage Production with eresource Bpro

Experience how eresource Bpro ERP streamlines blending, production, quality, inventory, and financial workflows for food and beverages manufacturers.

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