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eresource Xcel · Automotive Components ERP

ERP for Automotive Components

A schedule, kanban and PPM driven eresource Xcel ERP solution for automotive component manufacturers

Customer Schedules · EDI · ASN JIT · Kanban · Bin Packing Lot Traceability · Recall-Ready SPC · PPM · 8D CAPA Tooling Life · Die Maintenance Rate Variation · GST e-Invoice
  • 20+ Years Manufacturing ERP
  • 500+ Manufacturers Live
  • Tier-1 · Tier-2 · Job Work
  • India · UAE · 25+ Countries
  • 30-Day Free Trial

Trusted by Leading Companies

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Trusted by Industry Leaders

ECS Retail Al Laith United Grease & Lubricants Avon Industries PLC BWRO Panaserv Panaserv Group Kewalram Adipro Afcott Fairfield Greenpref Shreeji Parksons Onix Saizar Al Mutawa Metec Yutika BWRL Osswal Nigerchin Kegax Lumax Mar & Mor Tata Steel
One Screen · Every Schedule · Every Lot

Your whole supply line,
on one screen.

Customer schedules against capacity, cell and press load, raw-material cover in days, PPM against target and every lot traceable — for every customer, every shift, live.

📅
Schedules, absorbedFirm and forecast schedules — with mid-week amendments — netted against capacity and raw material the moment they land
🔁
Kanban-paced flowBins, cards and JIT windows drive production and dispatch — with ASN sent before the truck reaches the OEM gate
🤖
AzaaleaGPT watchingSchedule spikes vs RM cover, dies nearing stroke limits, Cpk drifting, 8Ds ageing — surfaced before the customer calls
Supplier DashboardPlant 2 · Stamping & Assembly
Live
98.4%
Schedule Adherence
142
Customer PPM
76%
OEE
9 days
RM Cover

Cell Load — Plant 2 · This Week

Stamping Presses 84%
CNC Machining Cells 78%
Welding Cells 71%
Assembly & Bin Packing 63%
OEM-A · Week 34 Schedule
12,400 pcs
Firm · 3 part numbers · JIT windows set
Quality — PPM vs Target
142 / 250
⚠ 1 complaint · 8D-31 due in 4 days
🤖

AzaaleaGPT — OEM-A's Week-35 amendment is +18% on part 84211: RM cover falls to 5 days — steel PO expedited and coil delivery pulled forward; capacity holds with one extra stamping shift Saturday. Die D-214 crosses 0.48M strokes this week — schedule preventive maintenance before the spike. 8D-31 response due to OEM-B in 4 days — containment evidence attached, root-cause section pending sign-off.

GST IRN ✓ TDS 194C ✓ BOCW ✓ WPS ✓ Fatoora ✓ UAE VAT ✓
Why eresource Xcel for Auto Components

Not adapted.
Built from scratch for automotive component suppliers.

An automotive supplier lives by the customer's clock: schedules that amend mid-week, JIT windows measured in hours, PPM targets measured in single digits, and a traceability demand that runs from steel coil to vehicle VIN. Generic software has never absorbed a schedule amendment. eresource Xcel was built over 20+ years for exactly this: schedule-driven planning, kanban-paced execution and IATF-grade records on one platform.

"A Tier-1 doesn't lose an OEM on price — it loses it on a missed JIT window, a PPM spike, or an 8D that arrived late. eresource Xcel keeps all three inside target, shift after shift."

Why does 20+ years of manufacturing ERP experience across 25 countries matter?

A dispatch without an ASN is a truck waiting at the OEM gate. A lot without genealogy is a recall you can't scope. A die past its stroke limit is tomorrow's line-down; a steel rate revision left unclaimed is margin donated to the customer. These are automotive-supplier realities — and eresource Xcel was built for them alongside planners, line supervisors and quality engineers for over two decades.

India — GST IRN · TDS 194C · BOCW · e-Way Bill UAE — VAT 5% · WPS · EOSB · Fatoora
Book a Free Demo

India manufacturing compliance — pre-built

GST e-Invoice IRN e-Way Bill Job Work · ITC-04 TDS · TCS MSME Payment Rules Returnable Bin Challans

UAE / GCC compliance — pre-built

WPS SIF Payroll EOSB Gratuity FTA Fatoora UAE VAT 5% Daman Health Emiratisation

🚗 8 Supplier Lifecycle Stages

01 RFQ & APQP 02 PPAP & SOP Approval 03 Schedules & EDI 04 MRP & Raw Material 05 Production & Kanban 06 Quality — SPC & PPM 07 JIT Dispatch & ASN 08 Warranty & 8D
Every Automotive Component Supplier

If you ship it on a schedule —
and answer in PPM — eresource Xcel is built for you.

Not a generic ERP with a production add-on. A dedicated supplier platform — with customer schedules, kanban dispatch, lot traceability and IATF-grade quality pre-configured for your component type.

🔩 Stamping & Sheet Metal Parts Progressive dies · Stroke-life tracking · Coil traceability Popular
⚙️ Machined & Turned Components CNC cells · Tolerance-critical · Operation-wise costing Popular
🧩 Plastic & Interior Trims Injection moulding · Mould-wise cycles · Colour changeovers Popular
🔥 Castings & Forgings Heat-wise traceability · Machining · Test certificates
🔧 Fasteners & Cold Forged Parts High-volume · Lot control · Plating subcontract
🔌 Wiring Harness & Electricals Circuit BOMs · Cut-crimp-assemble · Sequenced sets
Rubber & Sealing Components Compound batches · Curing · Shelf-life control
💺 Seating, Foam & Interiors JIS sequencing · Trim-level variants · Line-side supply
⚙️ Gears & Transmission Parts Heat treatment · Grinding · Metallurgical records
🌀 Springs & Suspension Parts Wire lots · Fatigue testing · Load-rate certificates
🔋 EV Components & Battery Parts Busbars · Housings · New-programme APQP
🤝 Tier-2 & Job Work Suppliers Customer material · ITC-04 · Conversion billing

Don't see your component type? We very likely serve it.

Talk to a ERP Specialist
Complete Supplier Lifecycle

Every module an auto-component supplier needs —
from RFQ to warranty.

From customer schedules with EDI through kanban production, IATF-grade quality with SPC and 8D, tooling life and rate-variation claims — all in one integrated supplier ERP.

01 📅
Module 01

Customer Schedules, EDI & ASN

The OEM's schedule is the plant's heartbeat. Firm and forecast schedules land by EDI or portal upload, amendments net against capacity and stock instantly, and every JIT dispatch goes out with its ASN before the truck reaches the gate.

  • Schedule management — firm + forecast horizons per customer, part and plant
  • Amendment absorption — mid-week changes netted against capacity, RM and WIP instantly
  • JIT / JIS windows — dispatches sequenced to the customer's delivery windows
  • EDI & ASN — schedules in, advance shipping notices out — no re-typing
02 📦
Module 02

MRP, Raw Material & Rate Variation

Steel is bought in coils and claimed in indexation. MRP keeps RM cover in days against every schedule, job-work material stays reconciled on ITC-04, and rate revisions post retro-active debit and credit notes without a spreadsheet war.

  • RM cover in days — coil, bar and resin stock netted against live schedules
  • Rate variation claims — steel indexation and price amendments computed retro-actively
  • Job work & ITC-04 — material at platers and processors tracked and reconciled
  • Returnable bins — customer bins and trolleys on challans, ageing tracked
03 🔁
Module 03

Production, Kanban & Tooling

Cells run on pull, not hope. Kanban cards and bins trigger production and replenishment, dies and moulds carry stroke and shot life with maintenance scheduling, and customer-owned tooling sits in a register your auditors will love.

  • Kanban execution — card and bin triggers for production and line-side replenishment
  • Cell-wise booking — quantities, scrap and downtime per press, cell and shift
  • Die & mould life — strokes and shots counted; PM scheduled before failure
  • Customer tooling register — ownership, location and amortisation per tool
04 🔍
Module 04

Quality — IATF, SPC, PPM & 8D

Automotive quality is a number: PPM. SPC keeps critical characteristics inside control at the machine, lots trace from coil heat to customer invoice for recall-ready genealogy, and complaints run the full 8D — on the customer's clock.

  • SPC at the source — control charts and Cpk on critical characteristics, alerts on drift
  • PPM tracking — customer-wise, part-wise PPM against targets, trend-lined
  • Lot genealogy — coil/heat → lot → shipment → customer, both directions in seconds
  • 8D & CAPA — containment, root cause and closure with due-date discipline; PPAP document packs maintained

Plus 8 more modules covering the full project lifecycle:

🧬 BOM & Engineering 🏪 Stores & Inventory 🔧 Plant Maintenance 🚚 Logistics & Exports 🛠️ Warranty & Service 👤 HR & Payroll 💰 Finance & Tax 🤖 AzaaleaGPT
Explore All ERP Modules
Mobile App for Supplier Plant Teams

Your entire plant.
In every team member's pocket.

Supplier decisions happen at the press, the line side and the dispatch dock — on the customer's clock. eresource Xcel Mobile puts every workflow where the parts move.

  • 🔁
    Line supervisorSees kanban queue and shift plan per cell · Books quantities, scrap and downtime at the press · Die stroke counts update live
  • 🚚
    Stores & dispatchCoil GRN with heat numbers · Bin-wise picking against JIT windows · ASN fired on truck departure · Returnable bins tracked
  • 🔍
    Quality engineerSPC entries at the machine with Cpk alerts · Lot holds and clearances · 8D actions and evidence from the floor
  • 📊
    Plant head / MDSchedule adherence, PPM and OEE per customer and plant · RM cover in days · AzaaleaGPT daily briefing
Book Demo
Plant 2 · TodaySite feed

📅 Schedule Amendment 07:55

OEM-A · Part 84211 · Week 35 +18% (2,230 pcs) · Capacity OK with Sat shift · RM cover drops to 5 days — steel PO expedited

🔁 Kanban Trigger 10:20

Bin K-118 empty at OEM line-side · Replenishment order fired · Press P-4 queue updated · 4 bins in transit

🔍 SPC Alert 12:45

Part 77310 · Flange Ø trending high at Cell M-2 · Cpk 1.28 → 1.09 · Tool offset corrected · Lot 2231 held for re-check

🚚 JIT Dispatch + ASN 16:10

OEM-A · 96 bins · 4,600 pcs · Window 17:00–18:00 · e-Invoice IRN + e-Way generated · ASN sent on gate-out

98.4%Sched. Adherence
142PPM
9 daysRM Cover
Proven on Real Supply Lines

Case Studies

Measurable results from automotive component suppliers running eresource Xcel on live OEM programmes.

Tier-1 Stamping · Delivery Discipline

Shakti Auto Pressings

Schedule adherence up from 91% to 99.2% — amendments absorbed same-day, RM cover watched in days and JIT windows never missed.

99.2% Schedule Adherence

Tier-1 Machining · Quality Discipline

TorqLine Components

Customer PPM down from 420 to under 100 — SPC at the machine, lot genealogy in seconds and 8Ds closed inside customer timelines.

PPM Under 100
The Product Behind This Page

Trusted by Leading Automotive
Component Suppliers

This automotive edition is built on eresource Xcel — the manufacturing ERP developed over 20+ years, live with 500+ manufacturers across India, the UAE and 25+ countries. Customer schedules, kanban, traceability and IATF-grade quality come pre-configured.

From a single Tier-2 shop to a multi-plant Tier-1, the same Xcel platform scales with you — with AzaaleaGPT AI watching schedules, PPM and tooling across it all.

Explore Xcel ERP
Watch · Automotive ERP

See eresource Xcel in action

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Here's why eresource ERP implementation is always successful ?

FAQ

ERP for automotive components — your questions answered.

Five straight answers on schedules, kanban, traceability and PPM — from 20+ years of manufacturing ERP.

Still have questions? Talk to a manufacturing ERP specialist
01 What is ERP software for automotive component manufacturers?

Automotive component ERP manages the full supplier cycle — customer schedules with EDI and ASN, MRP with raw-material cover, kanban-paced production, lot traceability from coil to customer, IATF-grade quality with SPC, PPM and 8D, and tooling life management — in one platform. eresource Xcel is built on 20+ years of manufacturing ERP experience with 500+ manufacturers across India, the UAE and 25+ countries.

02 How are customer schedules, EDI and ASN handled?

Firm and forecast schedules land by EDI or portal upload per customer, part and plant, and mid-week amendments are netted against capacity, raw material and WIP the moment they arrive. JIT and JIS dispatches are sequenced to the customer's delivery windows, and the ASN goes out automatically at gate-out — before the truck reaches the OEM.

03 Does it support lot traceability and IATF-grade quality?

Yes. Genealogy links coil or heat number → production lot → shipment → customer invoice in both directions, so a recall scopes in seconds. SPC runs at the machine with Cpk alerts on critical characteristics, PPM is tracked customer-wise against targets, complaints run the full 8D with due-date discipline, and PPAP document packs stay maintained per part.

04 Can it manage tooling life and raw-material rate variation?

Yes. Dies and moulds carry stroke and shot counters with preventive maintenance scheduled before limits, and customer-owned tooling sits in a register with location and amortisation. Steel indexation and price amendments are computed retro-actively into debit and credit notes, and job-work material at platers and processors is reconciled on ITC-04.

05 How fast can we go live, and is there a trial?

An automotive supplier typically goes live in weeks — part masters and BOMs imported, customer schedules configured, and teams onboarded from stores to line to quality. A 30-day free trial is available, pre-configured with schedule, kanban, traceability and SPC workflows; no credit card required.

🚗 Automotive ERP · 20+ Years · 500+ Manufacturers

Ready to Transform Your
Supply Lines?

Transform your component manufacturing with a solution that understands schedules, kanban and PPM. Contact us for a demo and discover how eresource Xcel can help your company serve every OEM smarter, faster, and more profitably.

Book a Demo →

eresource Xcel is India and UAE's ERP for automotive component manufacturers — purpose-built over 20+ years for Tier-1 and Tier-2 suppliers in stamping and sheet metal, machined and turned parts, plastics and trims, castings and forgings, fasteners, wiring harnesses, rubber components, gears, springs and EV parts. Customer schedules with EDI and ASN, JIT and kanban dispatch with returnable-bin tracking, MRP with raw-material cover and rate-variation claims, lot traceability from coil to customer, SPC, PPM and 8D discipline, die and mould life management, job work with ITC-04, and GST e-invoice (IRN) with e-Way Bill — RFQ to warranty on one platform. 25+ countries. 500+ manufacturers live. Book a free demo with our manufacturing ERP specialist team today.

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