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ERP for Automotive Components Industry
A complete eresource Xcel ERP for automotive component manufacturing
ERP Software for Automotive Industry
Smart ERP System to Streamline Automotive Manufacturing and Supply Chains
Automotive Component Manufacturing
ERP Built for Precision
The automotive components industry demands zero-defect quality, strict compliance, and high production accuracy.
Manufacturers manage:
- Multi-level Bills of Materials (BOM)
- Machining, casting, forging, and molding
- Heat treatment and surface finishing
- Complex sub-assemblies
- Just-in-time (JIT) delivery schedules
- Supplier quality audits
- Serial and batch traceability
- IATF 16949 and ISO compliance
- PPAP and SPC documentation
Manual systems cannot handle this complexity. Errors increase. Rework rises. Compliance becomes risky. eresource Xcel ERP for Automotive Components Industry integrates engineering, production, quality control, supply chain, inventory, and finance into one centralized automotive ERP system.
It provides real-time production tracking and full traceability from raw material to finished auto part.
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Why Choose eresource Xcel ERP for Automotive Component Manufacturing?
Automotive manufacturing requires strict process discipline. OEMs demand complete documentation and traceability. Without a specialized ERP system, managing multi-stage processes and compliance becomes difficult.
eresource Xcel ERP ensures structured workflows and audit-ready documentation.
Multi-Level BOM & Engineering Revision Control
Manage complex assemblies. Track engineering change notices (ECN) accurately.
Real-Time Production & Shop-Floor Visibility
Monitor machining, molding, fabrication, and assembly stages live.
IATF 16949 & ISO Compliance Support
Maintain controlled documentation, quality workflows, and audit trails.
PPAP & SPC Management
Record inspection data, dimensional checks, and statistical process control.
Complete Serial & Batch Traceability
Track raw materials, heat numbers, lot numbers, and finished components.
Supplier Quality Management
Evaluate vendors. Track rejection rates and delivery performance.
Smart MRP & Inventory Planning
Avoid material shortages. Support JIT production.
Accurate Component Costing
Track material, labor, overhead, and subcontracting costs.
With strong visibility and compliance control, manufacturers improve reliability and OEM confidence.
Core Modules
Production Scheduling
Enables efficient planning, sequencing, and allocation of production tasks to ensure optimal use of resources, minimize bottlenecks, and meet delivery commitments.
Key Highlights:
- Real-time scheduling and rescheduling
- Capacity planning for machines, work centers, and manpower
- Visual Gantt charts and load balancing
- Priority-based job sequencing
- Integration with sales orders and inventory availability
Bill of Materials (BOM) Management
Provides complete control over product structures, enabling multi-level BOMs, alternate material definitions, and revision management.
Key Highlights:
- Multi-level BOM creation & maintenance
- Alternate/Equivalent material and component support
- Phantom BOM and by-product tracking
- Routing-linked BOM consumption
- Version and revision-controlled BOM updates
Engineering Change Request (ECR) & Engineering Change Note (ECN)
Automates the process of proposing, reviewing, approving, and implementing engineering changes in products and processes.
Key Highlights:
- Workflow for ECR creation, review & approval
- ECN issuance with effective date control
- Impact analysis on BOM, routing, costing, and inventory
- Controlled release to production & procurement
- Audit trail for design revisions
Production Routing Management
Defines and manages the operational steps required to manufacture a product, enabling precise planning and costing.
Key Highlights:
- Operation sequencing and work center assignment
- Setup time, run time, and labor standards
- Machine capability mapping
- Resource utilization analysis
- Links to production orders for cost roll-up
Inventory & Warehouse Control
Ensures accurate tracking of raw materials, WIP, and finished goods across multiple warehouses and locations.
Key Highlights:
- Multi-location & bin-level inventory
- Batch/Lot/Serial number tracking
- Automated re-ordering and replenishment
- GRN, Issue, Transfer, and Material Return management
- Cycle counting & real-time stock visibility
Purchase & Vendor Management
Streamlines procurement processes, vendor onboarding, and purchase controls to ensure uninterrupted material supply.
Key Highlights:
- Supplier qualification & rating
- Purchase requisition, RFQ, quotation comparison
- Purchase order, GRN, and invoice matching
- Contract & blanket purchase order management
- Vendor performance insights
Quality Control & Assurance
Manages inspection processes and ensures adherence to quality standards throughout procurement, production, and dispatch stages.
Key Highlights:
- Incoming, in-process, and final QC checks
- Quality parameters & tolerance definitions
- QC sampling plans and auto-hold controls
- Non-conformance reports (NCR), CAPA management
- Certificates of Analysis (COA) & compliance documentation
Maintenance & Asset Management
Ensures continuous availability of critical equipment through preventive, predictive, and breakdown maintenance management.
Key Highlights:
- Preventive maintenance scheduling
- Breakdown reporting & root cause analysis
- Asset register with lifecycle tracking
- Spare parts & maintenance inventory control
- Maintenance cost tracking and reports
Sales & Order Management
Handles customer inquiries, quotation, order processing, and dispatch in a fully integrated workflow.
Key Highlights:
- Inquiry → Quotation → Sales Order lifecycle
- Pricing, discounts, and special condition management
- Delivery scheduling & shipment tracking
- Integration with production planning and inventory availability
- Customer-wise profitability tracking
Key Benefits for Automotive Component Manufacturers
- Maintain strict quality compliance with automotive standards
- Get full traceability from raw material to finished component
- Reduce defects and rework with real-time QC monitoring
- Improve vendor reliability with structured supplier evaluation
- Optimize production cycles with smart planning and shop-floor visibility
- Achieve accurate costing for high-volume or custom components
- Strengthen customer confidence with transparent documentation
- Scale easily across multiple plants and diverse product categories
Built for Automotive Manufacturing Segments
- Xcel ERP supports:
- Machined automotive parts
- Forged and cast components
- Plastic injection molded parts
- Rubber components
- Sheet metal components
- Wiring harness manufacturers
- Engine and transmission parts suppliers
- Tier 1 and Tier 2 automotive vendors
Unlike generic ERP software, Xcel ERP supports automotive-grade traceability and compliance workflows.
How Automotive ERP Improves Profitability
Automotive manufacturers face:
- High rejection costs
- Compliance risks
- Supplier delays
- Margin pressure
- OEM penalties
However, with eresource Xcel ERP:
- Every inspection is recorded
- Every batch is traceable
- Every cost is calculated accurately
- Every supplier is monitored
This reduces risk and improves operational efficiency.
Advanced Manufacturing Capabilities
Just-in-Time (JIT) Production
Plan material and production cycles based on OEM schedules.
Multi-Plant Automotive Manufacturing
Centralized control across manufacturing units.
Warranty & Recall Tracking
Trace affected batches quickly if required.
Quality Audit Readiness
Maintain digital records for audits and certifications.
Case Studies
AutoParts Co.
Reduced stockouts by 25% with optimized inventory management.
25% Stockout Reduction
DriveTech
Lowered rejection rate from 4% to 2.5% with automated quality controls.
2.5% Rejection Rate
API Integrations
APIs for order management and scheduling integration as per business needs.
Real-time data exchange with OEM systems, supply chain partners, and quality management platforms.
IoT Integrations
Sensors for production line speed
Machine data for predictive maintenance
RFID/barcode for part tracking
Video Resources
The Real Reason Leading Auto Companies Invest in Automotive ERP Software
AI Integration vs Agentic AI: The Future of Smart ERP for Faster & Accurate Business Operations
ERP Readiness Checklist: Is Your Business Prepared for Digital Integration in 2025?
Here’s why eresource ERP implementation is always successful ?
Frequently
Asked Question
Get answers to common questions about Automotive Components Industry
Can eresource Xcel manage engineering changes and design revisions?
Yes. It tracks all design updates and ensures production follows the latest version.
Does the ERP support PPAP and IATF quality requirements?
Absolutely. It maintains QC logs, PPAP documentation, and industry certification data.
Can it track machining, molding, and assembly processes in real time?
Yes. It provides full shop-floor visibility with WIP updates.
Does Xcel track raw materials, batches, and heat numbers?
Yes. It offers complete traceability from raw material to dispatch.
Can it handle costing for mass and custom automotive parts?
Yes. Costing integrates actual consumption, labor, overhead, and scrap data.
Is the ERP suitable for multi-plant automotive component manufacturers?
Yes. Xcel supports small units, Tier 2 suppliers, and large multi-location Tier 1 companies.
Transform Automotive Component Manufacturing with eresource Xcel
Experience how eresource Xcel ERP streamlines engineering, production, quality, inventory, and financial workflows for automotive component manufacturers.