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ERP for Electrical & Electronics Industry
A complete eresource Xcel ERP solution for electrical and electronics manufacturing
ERP for Electrical & Electronics Industry
A complete eresource Xcel ERP solution for electrical and electronics manufacturing
Electrical & Electronics Manufacturing ERP
Built for Precision
The electrical and electronics industry demands accuracy. Products include PCBs, control panels, wiring harnesses, consumer electronics, industrial equipment, lighting systems, and custom assemblies.
Manufacturers must manage:
- Multi-level BOM structures
- PCB assembly and routing
- Frequent engineering design revisions
- Component sourcing and vendor coordination
- Soldering, wiring, and assembly stages
- Testing, calibration, and QC inspections
- Serial number and batch traceability
- Warranty and service tracking
- Compliance with safety and performance standards
Manual tracking creates rework. Component shortages delay production. Costing becomes inaccurate. eresource Xcel ERP for Electrical & Electronics Industry centralizes engineering, procurement, inventory, production, testing, quality control, service, and finance into one integrated manufacturing ERP system.
It provides real-time visibility across assembly lines and production units.
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Why Choose eresource Xcel ERP for Electrical & Electronics Manufacturing?
Electronics manufacturing requires tight control over components and processes. A small mistake in assembly or testing can affect product reliability. Without an integrated ERP system, managing component-level traceability and design revisions becomes difficult.
eresource Xcel ERP ensures structured and automated operations.
Multi-Level BOM & Engineering Change Management
Manage complex BOMs with version control and approved revisions.
Real-Time Assembly Tracking
Track PCB assembly, wiring, soldering, and sub-assembly operations live.
Component-Level Traceability
Monitor chips, semiconductors, connectors, resistors, and modules from sourcing to finished goods.
Quality Control & Calibration
Record inspection results, calibration schedules, and test reports digitally.
Inventory & Smart MRP
Prevent component shortages through automated material requirement planning.
Accurate Product Costing
Calculate material cost, labor cost, overheads, and variance for both custom and mass production.
Warranty & After-Sales Tracking
Manage warranty claims, service history, and replacement tracking.
Cloud & Multi-Plant Visibility
Monitor multiple assembly lines and manufacturing units from one dashboard.
As a result, manufacturers improve quality, delivery speed, and profitability.
Core Modules
Production Scheduling
Enables efficient planning, sequencing, and allocation of production tasks to ensure optimal use of resources, minimize bottlenecks, and meet delivery commitments.
Key Highlights:
- Real-time scheduling and rescheduling
- Capacity planning for machines, work centers, and manpower
- Visual Gantt charts and load balancing
- Priority-based job sequencing
- Integration with sales orders and inventory availability
Bill of Materials (BOM) Management
Provides complete control over product structures, enabling multi-level BOMs, alternate material definitions, and revision management.
Key Highlights:
- Multi-level BOM creation & maintenance
- Alternate/Equivalent material and component support
- Phantom BOM and by-product tracking
- Routing-linked BOM consumption
- Version and revision-controlled BOM updates
Engineering Change Request (ECR) & Engineering Change Note (ECN)
Automates the process of proposing, reviewing, approving, and implementing engineering changes in products and processes.
Key Highlights:
- Workflow for ECR creation, review & approval
- ECN issuance with effective date control
- Impact analysis on BOM, routing, costing, and inventory
- Controlled release to production & procurement
- Audit trail for design revisions
Production Routing Management
Defines and manages the operational steps required to manufacture a product, enabling precise planning and costing.
Key Highlights:
- Operation sequencing and work center assignment
- Setup time, run time, and labor standards
- Machine capability mapping
- Resource utilization analysis
- Links to production orders for cost roll-up
Inventory & Warehouse Control
Ensures accurate tracking of raw materials, WIP, and finished goods across multiple warehouses and locations.
Key Highlights:
- Multi-location & bin-level inventory
- Batch/Lot/Serial number tracking
- Automated re-ordering and replenishment
- GRN, Issue, Transfer, and Material Return management
- Cycle counting & real-time stock visibility
Purchase & Vendor Management
Streamlines procurement processes, vendor onboarding, and purchase controls to ensure uninterrupted material supply.
Key Highlights:
- Supplier qualification & rating
- Purchase requisition, RFQ, quotation comparison
- Purchase order, GRN, and invoice matching
- Contract & blanket purchase order management
- Vendor performance insights
Quality Control & Assurance
Manages inspection processes and ensures adherence to quality standards throughout procurement, production, and dispatch stages.
Key Highlights:
- Incoming, in-process, and final QC checks
- Quality parameters & tolerance definitions
- QC sampling plans and auto-hold controls
- Non-conformance reports (NCR), CAPA management
- Certificates of Analysis (COA) & compliance documentation
Maintenance & Asset Management
Ensures continuous availability of critical equipment through preventive, predictive, and breakdown maintenance management.
Key Highlights:
- Preventive maintenance scheduling
- Breakdown reporting & root cause analysis
- Asset register with lifecycle tracking
- Spare parts & maintenance inventory control
- Maintenance cost tracking and reports
Sales & Order Management
Handles customer inquiries, quotation, order processing, and dispatch in a fully integrated workflow.
Key Highlights:
- Inquiry → Quotation → Sales Order lifecycle
- Pricing, discounts, and special condition management
- Delivery scheduling & shipment tracking
- Integration with production planning and inventory availability
- Customer-wise profitability tracking
Key Benefits for Electrical & Electronics Manufacturers
- Maintain accurate component-level traceability from sourcing to final assembly
- Reduce rework and defects with structured QC and calibration workflows
- Improve production efficiency with real-time assembly tracking
- Enhance accuracy in costing for high-mix, low-volume or mass production
- Avoid component shortages with smart inventory and vendor management
- Strengthen regulatory compliance for safety and performance standards
- Improve delivery timelines through better scheduling and coordination
- Scale seamlessly across multiple assembly lines and product categories
Built for Electrical & Electronics Segments
- Xcel ERP supports:
- PCB manufacturing units
- Control panel manufacturers
- Consumer electronics brands
- Industrial electronics manufacturers
- Cable and wiring assembly units
- LED and lighting manufacturers
- Electrical equipment OEMs
Unlike generic ERP software, eresource Xcel ERP supports high-mix electronics production with strong traceability and quality control.
How Electronics ERP Improves Profitability
Electronics manufacturers often face:
- Component stockouts
- Design change confusion
- High rejection rates
- Inaccurate product costing
- Warranty tracking issues
However, with eresource Xcel ERP:
- Every component is tracked
- Every assembly stage is monitored
- Every QC test is recorded
- Every cost element is calculated
Therefore, production becomes predictable and margins improve.
Case Studies
ElectroTech Solutions
Reduced time-to-market by 30% with integrated product development workflows.
30% Faster Launch
PowerComponents Ltd
Improved quality compliance scores by 22% with automated testing protocols.
22% Quality Improvement
API Integrations
APIs to integrate with other enterprise, analytics, finance, or planning systems as per business needs.
Seamless connectivity with design tools, testing equipment, and supply chain management systems.
IoT Integrations
Production line sensors for quality monitoring
Component testing equipment integration
Environmental sensors for compliance
Video Resources
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Frequently
Asked Question
Get answers to common questions about Electrical & Electronics Industry
Can eresource Xcel manage complex BOMs and engineering revisions?
Yes. It supports detailed multi-level BOMs and keeps revision history updated across all departments.
Can the ERP track PCB assembly and testing workflows?
Absolutely. It tracks SMT, soldering, wiring, harnessing, and testing in real time.
Does Xcel support component traceability and serial number tracking?
Yes. It maintains full traceability for all components and assemblies.
Is the ERP compliant with electronics industry regulations?
Yes. It supports documentation and workflows for CE, ISO, RoHS, and other standards.
Can it manage costing for high-mix, low-volume production?
Yes. Costing integrates material usage, labor, overheads, and batch details accurately.
Does Xcel handle warranty and after-sales service?
Yes. It tracks service requests, warranty claims, and product performance data.
Transform Your Electronics Manufacturing with eresource Xcel
Discover how eresource Xcel ERP optimizes engineering data, shop-floor processes, quality control, inventory, and finance for electrical and electronics manufacturers.